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  • Writer's pictureRenewSys India

EPE — Enhancing Solar PV Modules with a Multilayer Encapsulant

Updated: Sep 22

The encapsulant is an integral part of a solar PV module, commonly referred to as a solar panel. Among other functions, it provides cushioning to the PV cells and binds them to the top surface (glass) and rear surface (glass or backsheet) of the module.

Over the years, two popular materials, EVA (Ethyl Vinyl Acetate) and POE (Polyolefin Elastomer), have been widely used for PV encapsulation. However, due to certain limitations associated with each material, encapsulation material suppliers have engineered a new solution called EPE (EVA-POE-EVA) – a multilayer construction that combines the best properties of both materials.

In this article, we will explore the properties of EVA and POE and how EPE addresses their shortcomings, as well as the increasing applications of EPE in modern cell architectures.

Limitations of EVA and POE

EVA is a thermoplastic polymer with superior adhesive properties and excellent optical transmission. However, it also has some drawbacks, such as low resistance to potential-induced degradation (PID).

Recognizing these limitations, module manufacturers turned to POE, known for its high resistance to water vapor and PID, as well as its freedom from acid and free radical formation. However, POE comes with its own set of challenges, including a higher susceptibility to bubble generation during the lamination process, longer lamination time, and poorer adhesion to glass than EVA.

EPE: Properties and Advantages

EPE is a multilayer film consisting of a thin layer of POE sandwiched between two layers of EVA, produced through the co-extrusion process. This innovative construction aims to harness the best attributes of both EVA and POE. The central POE layer acts as a superior water vapor barrier and also enhances the anti-PID performance, while the outer EVA layers provide improved adhesion to glass and PV cells. To prevent acid formation, manufacturers typically use specially developed acid-free EVA in EPE configurations.

Additionally, the lamination time for EPE is approximately 450 seconds, striking a balance between the 600 seconds required for EVA and the 300 seconds for single-layer POE. This optimized lamination time contributes to the overall efficiency of the manufacturing process.

EPE Encapsulant Construction

Expanding Applications of EPE in Modern Cell Architectures

The advantages offered by EPE have led to its increasing adoption, particularly with emerging cell architectures like TOPCon. Some studies indicate that TOPCon cells are more susceptible to moisture ingress than PERC cells, making EPE a favorable choice in such scenarios.

EPE is also best suited for Glass-Glass PV modules that utilize PERC, TOPCon, or HJT cells.

As the solar industry continues to evolve, EPE demonstrates its potential to play a pivotal role in enhancing the performance and durability of solar PV modules.

Data Credits:

RenewSys R&D

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